The OptiBeam HEAVY lifting beam is a specially reinforced lifting aid designed to handle loads of over 5 tonnes in industrial environments. This adjustable lifting beam allows heavy lifting to be carried out safely and efficiently in prefabricated construction, steelwork and handling large machine parts. Its reinforced profile and adjustable lifting points make it a versatile solution for demanding lifting tasks.
What is the OptiBeam HEAVY lifting beam and what is it used for in industry?
OptiBeam HEAVY has been specially developed for demanding industrial applications where massive pieces are handled. The lifting beam is based on a reinforced steel profile that can withstand extreme loads without losing its shape or safety. Adjustable lifting points allow the beam to be precisely adapted to loads of different sizes and shapes.
In industry, the OptiBeam HEAVY lifting beam finds its particular application in precast construction, where lifting precast concrete elements requires both precision and strength. In the steel industry, the beam is ideal for handling steel beams, plates and other heavy components. In mechanical engineering, the lifting beam is an indispensable tool for the installation and maintenance of large machine parts.
The integrated scale on the lifting beam makes it easy to adjust the lifting points to the right position, which is critical for maintaining balance during heavy lifting. This feature makes the OptiBeam HEAVY particularly user-friendly, even when handling large masses.
How is the OptiBeam HEAVY lifting beam different from a normal lifting beam?
OptiBeam HEAVY stands out from conventional lifting beams primarily due to its load-bearing capacity and structural solutions. While conventional lifting beams are typically designed for loads of 1-5 tonnes, OptiBeam HEAVY is specifically optimised for masses of more than 5 tonnes, up to lifting loads of tens of tonnes.
The materials used are high-quality special steels that have undergone rigorous strength testing. Welded seams are made using a special technique that ensures structural integrity even under extreme loading conditions. Safety features include reinforced lifting points designed to withstand dynamic loads without fatigue.
Another important difference is the lifetime warranty, which shows the manufacturer’s confidence in the quality and durability of the product. This warranty covers all manufacturing defects and material faults, giving the user peace of mind about their investment. Warranty periods are typically much shorter for conventional lifting beams.
| Feature | OptiBeam HEAVY | Standard lifting beam |
|---|---|---|
| Carrying capacity | >5000 kg | 1000-5000 kg |
| Elevation points | Adjustable, reinforced | Fixed or slightly adjustable |
| Guarantee | Lifetime | 1-5 years |
| Material from | Special steel | Standard steel |
Why is lifting safety critical for lifts over 5 tonnes?
For lifts over 5 tonnes, even a small mistake can have catastrophic consequences. Lifting safety is of paramount importance because the potential energy of heavy objects is enormous, and an uncontrolled fall can cause injuries, equipment damage and production stoppages.
The OptiBeam HEAVY lifting beam is designed to meet and exceed all relevant safety standards. The European Machinery Directive 2006/42/EC and crane test standards such as EN 13155 set strict requirements for the design, manufacture and testing of lifting equipment. The lifting beam is tested at 125% overload before commissioning, ensuring a safety margin in real-life operating situations.
Safety features include clear load markings, safety locks at lifting points and visual wear indicators. The lifting beam also has an integrated safety factor, typically 4:1 or 5:1, depending on the application. This means that a beam designed for a nominal load of 5 tonnes can actually withstand a load of 20-25 tonnes before breaking.
Training and correct use are an essential part of safety. The OptiBeam HEAVY lifting beam is supplied with comprehensive user manuals and safety documentation to help users understand the correct use and maintenance of the equipment.
How to integrate the OptiBeam HEAVY lifting beam into an existing production line?
The integration of an OptiBeam HEAVY lifting beam into a production line starts with a thorough needs assessment. Our experts analyse the current production process, lifting needs and available space. Based on this, the optimal configuration and location of the lifting beam is determined.
The practical integration will be implemented in stages, minimising production downtime. The lifting beam can be installed on existing crane tracks or integrated into an overhead crane. Adjustable lifting points allow the beam to be used for different products without time-consuming reconfigurations. A scale allows operators to quickly adjust the lifting points to the correct position.
Delivery time is typically measured in days, not months. Agile working methods allow for a quick response to customer needs, and open communication ensures that all parties are aware of the project’s progress. Commissioning includes staff training on the safe use of the lifting beam, daily inspections and maintenance procedures.
After integration, comprehensive tests are carried out to ensure the functionality of the lifting beam as part of the overall system, documentation is updated to reflect the new configuration, and the necessary regulatory audits are carried out.
Key benefits of implementing the OptiBeam HEAVY lifting beam
The introduction of the OptiBeam HEAVY lifting beam will bring significant improvements to the efficiency and safety of the production technology. Adjustable lifting points reduce the need for multiple lifting beams of different sizes, saving space and investment costs. One versatile lifting beam replaces several fixed solutions.
The safety benefits are immediately visible in the form of fewer accidents at work and increased staff confidence in lifting operations. The reinforced design and lifetime warranty give peace of mind that the hoist will work reliably year after year. This reduces unexpected maintenance downtime and improves the predictability of production.
Productivity will be improved as lifting can be done faster and more accurately. Adjustability allows the optimum balance point to be found for each load, speeding up moves and reducing the need for manual adjustments. An integrated measuring scale eliminates guesswork when positioning lifting points.
The cost-effectiveness comes from several factors: reduced accidents, faster lifting times, less maintenance and longer service life. The lifetime guarantee means that the initial investment is virtually the only cost of the lifting beam. When you add in improved work safety and increased productivity, the OptiBeam HEAVY lifting beam pays for itself quickly.
Accountability and commitment to the client’s success are evident at every stage of the project. Technical support is available throughout the lifecycle of the lifting beam, and any problems that arise are resolved quickly. This partnership approach ensures that the lifting beam will continue to develop productivity in the future as production needs change and evolve.
