Category: Services

Strength calculation services are an essential part of the development and manufacture of industrial products. Hefmec provides reliable and accurate strength calculation services to ensure the durability and safety of structures. The in-depth knowledge of our experts enables you to optimise complex structures, reduce material costs and eliminate design errors. Our agile approach ensures that we can respond to our clients’ needs quickly and efficiently, providing comprehensive strength calculation services from initial analysis to the finished structure.

Why is strength calculation a critical part of product development?

Strength calculation is the cornerstone of product development, ensuring the safety, durability and functionality of products under all operating conditions. Without proper strength calculation, products may fail prematurely, causing significant safety risks and economic losses.

Machinery and equipment operating in demanding industrial environments must be able to withstand a variety of loads and stresses. Accurate strength calculations allow structures to be optimised to provide adequate durability while maintaining material efficiency. Hefmec engineers use advanced calculation methods to identify critical points in structures and ensure that they meet all required safety standards.

Not only does strength calculation prevent costly errors and the need for redesign, it also speeds up the entire product development process. By ensuring the durability of structures at the design stage, the number of prototypes can be reduced and the time to market can be accelerated. Hefmec’s deep expertise in strength calculations for industrial products enables our customers to gain a competitive advantage in these critical areas.

Hefmec experts understand that each industry and product has its own specific requirements for strength calculations. That’s why we always tailor our approach to suit our customers’ needs, whether it’s heavy engineering, process industries or other industrial applications.

What does Hefmec’s strength calculation services cover?

Hefmec’s strength calculation services cover all strength calculation needs in product development and mechanical engineering. We offer comprehensive strength calculation solutions ranging from initial conceptual design analyses to detailed reviews of final structures.

At the core of our service are Finite Element Method ( FEM) analyses, which can simulate the behaviour of complex structures under different loading conditions. FEM analyses allow the structures to be modelled to be broken down into small elements, allowing the distribution of loads and stresses to be determined with high accuracy.

We offer both static and dynamic strength calculations:

• Static analyses investigate the behaviour of structures under steady-state loading conditions
• Dynamic analyses investigate the response of structures to vibrations and impact loads
• Fatigue analyses predict the service life of structures under varying loads
• Temperature effects analyses investigate the effects of thermal expansion and expansion stresses
• Linear and non-linear strength calculations for different types of materials and loads

Hefmec’s technical expertise also covers CE documentation and ensuring compliance with standards. Our experts are familiar with the requirements and standards of different industries, enabling us to optimise structures to meet your specific needs.

We also offer advanced analysis services such as topology optimisation and vibration damping solutions. These can help achieve significant improvements in lightness, durability and performance of structures.

How do strength calculation services improve the life cycle of a product?

Proper strength calculations significantly extend the life cycle of products and improve their reliability throughout their lifetime. Comprehensive strength calculations help to identify and eliminate potential problems at the design stage, reducing the need for maintenance and extending service intervals.

When structures are optimised using strength calculations, they are better able to withstand the stresses of use. This reduces fatigue fractures and unexpected failures, which can cause costly production downtime and safety risks. Hefmec’s strength calculation expertise enables structures to be sized to last the right amount of time under the right conditions – not too little, not too much.

Life-cycle costs are significantly reduced when:

• Structures designed to withstand real-life operating conditions
• Material use is optimised without oversizing
• Service points are identified and designed for easy maintenance
• Potential problem areas are eliminated at the design stage

So strong is Hefmec’s confidence in the accuracy of our own strength calculations that we can offer a lifetime guarantee on many of our products. This reflects our commitment to quality and reliability. When strength calculations are carried out carefully and professionally, you can be sure of the performance of your structures throughout their designed lifecycle.

In addition, strength calculations can be used to predict the behaviour of the product in different situations and to determine precise maintenance intervals and procedures. This enables predictive maintenance and prevents costly surprises during operation.

How quickly can Hefmec deliver strength calculation services?

Hefmec is known for its exceptionally agile and fast delivery of strength calculation services. While other operators talk about delivery times of months, at Hefmec we talk about days. This speed is based on our efficient process and the expertise of our experienced specialists.

Our agile operating model allows us to quickly launch strength calculation services at short notice. We are always ready to provide expert resources when you need them. Here’s how our process works:

1. A thorough understanding of the client’s needs and the problem
2. Choosing the right calculation methods and tools
3. Creation and validation of the calculation model
4. Performing the strength calculation and analysing the results
5. Clear reporting and recommendations for action

Our open culture and straightforward processes allow us to work flexibly and quickly. We make efficient use of our diverse in-house expertise to ensure accurate and reliable structural analysis without long waiting times.

We understand that our customers’ projects cannot wait months for a strength calculation. That’s why we have developed our approach to be so efficient that we can provide fast, yet extremely reliable results. However, for us, fast delivery never means compromising on quality – on the contrary, our efficient process allows us to deliver a thorough and thorough calculation service within a short timeframe.

We also focus on clear communication and reporting so that the client receives the results in an easily understandable format. If necessary, we will recommend changes or redesign the structure to meet all the requirements.

Hefmec strength calculation services are the solution when you need a reliable, fast and expert partner to ensure the durability and safety of your products. Contact us and we’ll tell you more about how we can help with your specific project.

The quality of maintenance and servicing of industrial equipment is directly linked to the level of tools available. High-quality, appropriate and versatile tools allow for more accurate maintenance, faster work and better results. The choice of tools has a significant impact on efficiency, job safety, equipment life and overall costs. Professional tools are an investment that pays for itself in better maintenance quality.

How does the quality of maintenance and servicing depend on the maintenance tools used?

The reliability of industrial maintenance is essentially based on the tools in use. The quality, suitability and versatility of tools largely determine how efficiently and accurately maintenance operations can be carried out. With the right tools of the right quality, maintenance personnel can perform their work more safely, faster and with fewer errors.

Hefmec offers special tools designed to meet the demanding needs of industry. For example, heavy handling equipment such as handling trolleys and turntables are specifically designed for the safe handling of industrial components during maintenance operations. This significantly reduces the risk of equipment damage and improves safety at work.

The quality of maintenance also depends on the accuracy and suitability of the tools for the task. Tailor-made special tools ensure that maintenance is carried out in accordance with the equipment manufacturer’s requirements, which in turn extends equipment life and reduces downtime.

What are the most important maintenance tools in an industrial environment?

Industrial maintenance requires a wide range of tools, which can be divided into several categories. In addition to basic tools, there are specialised tools, diagnostic tools and digital management solutions.

Among the mechanical tools, the most important are special wrenches, such as the wrenches made by Hefmec for handling large shaft nuts. These are often customised tools designed to service specific components. Other important tools include torque wrenches, lifting equipment and various measuring tools.

Diagnostic tools are essential for preventive maintenance. These include vibration meters, thermal imaging cameras and oil analysis tools to help identify potential problems before they lead to equipment damage.

Hefmec also offers specially designed handling equipment, such as axle handling trolleys, which allow for the safe transfer and handling of heavy components during maintenance operations. These tools are indispensable, especially in heavy industry.

How does the use of quality tools affect the lifetime of equipment?

Quality maintenance tools extend the life of your equipment in several ways. Firstly, they enable accurate and timely maintenance procedures to ensure that equipment operates to the manufacturer’s specifications. Secondly, quality tools can prevent damage during maintenance operations, such as over-tightening or damage to parts.

Special tools designed by Hefmec are optimised to minimise the risk of equipment damage. For example, tools designed for handling delicate surfaces can be equipped with protective rubber surfaces to prevent scratches and other surface damage. Such details can significantly extend the life of components.

Using the right tools also affects the frequency of maintenance. When maintenance can be carried out efficiently and accurately, equipment reliability is improved and the number of unexpected failures is reduced. This leads to longer service life and lower life cycle costs.

How can the wrong tools reduce the quality of maintenance and cause additional costs?

Using inappropriate or poor quality tools for maintenance can lead to a number of problems. Inaccurate tools can cause incorrect adjustments that impair the performance of the equipment and increase energy consumption. In addition, unsuitable tools can damage the components to be serviced, for example by scratching surfaces or causing mechanical damage.

Wrong tools also slow down maintenance operations, which increases downtime and production losses. All these factors ultimately lead to higher overall costs, both in terms of direct maintenance costs and indirect production losses.

Hefmec’s customised tooling solutions are designed to meet the exact requirements of each maintenance site. For example, our special wrenches for handling shaft nuts ensure that tightening is done correctly and safely. This significantly reduces the risk of equipment damage and extends component life.

How do digital maintenance tools streamline maintenance processes?

Modern digital maintenance tools have revolutionised industrial maintenance practices. Condition monitoring systems enable continuous monitoring of equipment performance and help identify potential problems before they lead to equipment failure. Predictive analytics, meanwhile, use the data collected to predict potential failures and optimise maintenance schedules.

Maintenance management software automates the planning and scheduling of maintenance work, which makes more efficient use of resources and ensures that all necessary maintenance is carried out on time. Digital tools also improve the flow of information between maintenance staff and enable accurate documentation of historical data.

Hefmec offers its customers comprehensive solutions that combine physical tools and digital maintenance management solutions. This enables more efficient maintenance planning and execution, resulting in improved reliability and lower total cost of ownership.

Regular and professional maintenance is an effective way to manage the total cost of ownership of industrial equipment over its life cycle. Correctly timed maintenance extends equipment life, reduces unexpected downtime and lowers energy consumption. Modern maintenance services use technology, predictive diagnostics and data analytics to optimise maintenance activities, maximise the return on equipment investments and minimise total lifecycle costs.

What are the life cycle costs of equipment and what do they consist of?

The life-cycle costs of industrial equipment consist of a number of different factors that affect the overall cost from the purchase of the equipment to its decommissioning. Acquisition costs are only the tip of the iceberg – typically only 20-30% of the total cost comes from the initial investment.

The most significant cost items in life cycle costs are:

• Acquisition costs (purchase price, installation, commissioning)
• Operating costs (energy, raw materials, staff)
• Service and maintenance costs (preventive maintenance, repairs, spare parts)
• Decommissioning costs (dismantling, recycling, disposal)

In Hefmec’s view, the key to managing total cost of ownership is a holistic life cycle approach. By looking at costs over the long term, it is possible to identify the critical points where cost-effective maintenance will deliver the greatest savings. For industrial equipment, operating costs and maintenance often account for 70-80% of total life cycle costs, making these areas particularly important for optimisation.

How does proactive maintenance affect the lifetime of equipment?

Predictive maintenance is based on the idea that equipment failures are detected and repaired before they cause malfunctions or stop production. This approach has a significant impact on the technical lifetime of equipment.

The key principles of predictive maintenance are:

• Systematic condition monitoring and regular inspections
• Replacing wearing parts at the optimum stage
• Cleaning and lubricating equipment according to schedule
• Early identification of potential faults through measurements

Effective preventive maintenance can typically extend the lifetime of equipment by 20-40%. This is based on preventing premature wear, minimising downtime and avoiding failure chains where one broken component damages other parts.

Hefmec’s condition monitoring solutions use modern sensor technology and diagnostics to enable continuous monitoring of equipment condition. This helps to anticipate maintenance needs and target interventions at the right time, maximising uptime and cost-effectively extending life cycles.

How often should industrial equipment be serviced to minimise costs?

Optimal maintenance intervals are a key factor in planning cost-effective maintenance. Too frequent a maintenance interval will unnecessarily increase maintenance costs, while too infrequent a maintenance interval will increase the risk of unexpected failures and production stoppages.

When determining the maintenance intervals, the following should be taken into account:

• Criticality of the device in the production process
• Manufacturer’s recommendations and conditions of use
• Collected information on actual wear and tear and failure history of the equipment
• Seasonal variations in production and the timing of maintenance

At Hefmec Maintenance Services, we use data analytics to optimise maintenance plans. By analysing equipment operating history, failure patterns and production process requirements, we can tailor maintenance programmes that balance uptime and cost-effectiveness.

In our customers’ experience, intelligently optimised maintenance intervals can deliver savings of up to 15-25% in maintenance costs compared to standard maintenance schedules, while improving reliability.

What savings can professional maintenance make compared to in-house maintenance?

The benefits of outsourced and professional maintenance compared to an in-house maintenance organisation can be seen on many levels. Cost savings often come in the form of both direct and indirect benefits.

The key benefits of professional maintenance are:

• Specialised expertise in the maintenance of various equipment and systems
• Up-to-date information on best maintenance practices and technologies
• Powerful diagnostic tools and measuring equipment
• The ability to identify problems quickly, based on experience
• Cost-effective use of resources (no need to maintain a permanent maintenance staff)

Hefmec’s professional service staff brings to our customers the specialised knowledge developed from working with hundreds of different types of industrial equipment. This experience and expertise allows for faster troubleshooting, more efficient repairs and better anticipation of potential problems.

Typically, professional outsourced maintenance can deliver savings of 10-30% compared to an in-house maintenance organisation, especially for equipment requiring specialist skills. In addition, improved reliability reduces production downtime, which brings significant indirect savings.

The role of maintenance services in sustainable development and cost savings

Strategic maintenance not only reduces life cycle costs but also contributes to sustainable development. Well-maintained equipment consumes less energy, produces less waste and has a longer lifespan, reducing the need for new equipment.

Sustainability and cost savings are combined in maintenance in the following ways:

• Reduced energy consumption thanks to optimised operation
• Material efficiency through the reuse of refurbished parts
• Longer lifetime, reducing the need for equipment replacement
• Reduced environmental risk by preventing spills and emissions
• More efficient recycling and reuse of materials as part of life cycle management

Hefmec’s maintenance services combine economic and environmental considerations. We offer our customers solutions that extend the life of their equipment, reduce energy consumption and maximise the reuse of materials.

The action plan for optimising maintenance processes in terms of both cost and environmental impact includes:

1. Analysis of the current maintenance strategy and identification of areas for improvement
2. Defining critical points for maintenance from both an economic and environmental perspective
3. Improving the collection and analysis of data to support decision-making
4. Optimising maintenance programmes to minimise the use of resources
5. Continuous measurement and improvement, both in terms of cost savings and environmental impact

By combining the principles of sustainability and cost-efficiency, significant competitive advantages can be achieved in modern industry – while reducing the environmental impact of industrial activities.

Efficient spare parts management in an industrial plant is based on modern digital systems, spare parts criticality classification and a centralised management model. Integrated spare parts systems enable real-time monitoring, predictive analytics and automated ordering, reducing production downtime and optimising inventory value. Digitising spare parts management is key to achieving greater operational reliability and cost efficiency.

What is the most efficient way to manage spare parts in an industrial plant?

A modern industrial plant needs a reliable and efficient spare parts management system to operate. The cornerstones of modern spare parts management are digital systems that allow real-time monitoring of the stock situation and automatic alerts when critical parts are running low. Another key principle is the criticality classification of spare parts, which helps to prioritise the most critical components.

Built with Hefmec’s expertise, spare parts management solutions are based on long-standing industry experience and an understanding of how spare parts availability affects production continuity. We combine optimisation of spare parts logistics with a comprehensive maintenance strategy to ensure uninterrupted operations for our customers.

Another important part of effective spare parts management is supplier network management and reliable supplier relationships. Having a well-managed spare parts supply chain enables a rapid response to unforeseen needs, which is crucial, especially in critical production processes.

How do digital spare parts systems improve the reliability of an industrial plant?

Digital spare parts systems are revolutionising the reliability of industrial plants by taking it to a whole new level. Real-time monitoring enables accurate stock levels to be maintained so that critical parts do not run out unexpectedly. The systems are also capable of predictive analytics, using historical data and consumption forecasts to estimate future demand.

The digital solutions offered by Hefmec integrate seamlessly with other systems in industrial plants, such as maintenance management software. This enables automatic identification of spare parts needs during preventive maintenance and reduces the amount of manual work.

Automated ordering systems ensure that spare parts are ordered in time before they run out. This significantly reduces downtime by preventing production stoppages caused by a lack of spare parts. Digital systems can also help optimise stock levels and the capital committed to spare parts without compromising reliability.

How does the criticality classification of spare parts affect cost-effectiveness?

The criticality classification of spare parts is key to achieving cost-effective spare parts management. ABC analysis is a commonly used method that classifies spare parts according to their criticality and economic importance. Category A parts are critical to production and their availability must be ensured in all situations, while category C parts can be purchased as needed.

Hefmec experts use a wide range of classification methods that take into account not only criticality, but also delivery times, storage costs and the impact on production continuity. Using this approach, our customers have typically achieved savings of 15-30% on the total cost of spare parts.

Criticality classification also helps to determine the optimal stock allocation for different spare parts. The most critical parts should be stored close to production, while less critical parts can be concentrated in regional warehouses. This approach optimises storage costs while improving the availability of critical parts.

Category	Criticism	Storage model
A	Very critical	Local warehouse
B	Important	Regional warehouse
C	Low criticality	Centralised or supplier warehouse

What are the advantages of a centralised spare parts service for an industrial plant?

A centralised spare parts service offers significant advantages for an industrial plant compared to a decentralised model. Security of supply is improved as higher volumes allow for better supplier contracts. Logistics efficiencies are reflected in reduced transport costs and faster delivery times.

Hefmec’s centralised spare parts services include spare parts storage, quality control and delivery coordination. Our service integrates with the customer’s own systems and processes, creating a seamless whole that supports production continuity.

A centralised spare parts service allows an industrial facility to benefit from specialised expertise in spare parts management. Hefmec experts are familiar with industrial spare parts and their criticality, enabling a proactive approach to spare parts management. For example, we have helped one of our process industry customers reduce production downtime by 40% through a centralised spare parts service.

How does spare parts management affect the efficiency of maintenance in an industrial plant?

Spare parts management and maintenance are closely linked. Effective spare parts management allows planning and scheduling of maintenance work in advance by ensuring the availability of the necessary parts. This significantly reduces waiting times for repair work and improves the productivity of maintenance staff.

Hefmec’s maintenance services use intelligent spare parts management based on predictive analytics. We identify equipment wear rates and anticipate spare parts needs before equipment failures occur. This enables accurate planning of preventive maintenance and the procurement of spare parts in the optimal timeframe.

One example of a streamlined maintenance process is our customer in the paper industry, where we combined an intelligent spare parts system with a preventive maintenance programme. The result was a 30% reduction in maintenance downtime and a 25% reduction in maintenance costs, as the right spare parts were always available at the right time.

The future of industrial spare parts management – a Hefmec perspective

Industrial spare parts management is changing with digitalisation, IoT and artificial intelligence. Predictive analytics will revolutionise spare parts management as systems learn to identify wear patterns and predict equipment failure with increasing accuracy. This will allow spare parts to be ordered at exactly the right time, reducing inventory costs.

Hefmec’s vision for the future of spare parts management is based on intelligent and learning systems that automatically optimise the availability of spare parts. Digital twins enable the simulation of equipment wear, further improving predictability. The solutions we develop are flexible and scalable, suitable for industrial plants of different sizes.

We recommend the following steps for industrial plants to develop spare parts management:

• Review of the current spare parts inventory and criticality classification
• Implementation of the digital inventory system
• Developing spare parts consumption forecasts based on historical data
• Integrating maintenance strategy and spare parts management
• Assessing the potential of a centralised spare parts service

Hefmec is ready to help industrial plants modernise their spare parts management and achieve greater reliability and cost efficiency. Our agile working methods and customer-centric approach enable rapid deployment and tangible results in a short time.

The success of efficient and safe transport work depends largely on the selection of suitable equipment and machinery. The right lifting equipment depends on the characteristics of the load to be moved, the environmental constraints and the project schedule. The weight, size and shape of the load and the transfer route are key factors to consider. When moving heavy industrial items, expert support in equipment design saves costs and ensures the safe execution of the job.

What factors influence the choice of scavenging equipment?

When choosing the appropriate transport equipment, it is essential to analyse a number of factors. The weight of the load primarily determines the lifting capacity required – often thousands of kilos are involved in industrial machinery transfers. The size and shape of the load in turn influence the lifting equipment and anchorage points required. The length of the journey determines whether fixed or mobile equipment is required.

Space constraints such as doorway size, ceiling height and floor load-bearing capacity are critical factors to consider. The assessment of these factors requires careful planning in advance. The project schedule will also contribute to determining the most appropriate choice of equipment – sometimes a faster move may require a more robust piece of equipment.

Hefmec’s fleet mapping service helps identify specific project requirements. The survey will review the challenges of the relocation site and environment, and recommend the optimal equipment configuration. This saves time, costs and significantly reduces risks.

How do I choose the right lifting equipment for moving heavy machinery?

Specialised equipment is needed to move heavy industrial machinery, and lifting capacity is of course the first criterion when choosing the right equipment. Lifting height and reach must also be taken into account. Industrial cranes are an excellent choice for moving very heavy machinery under controlled conditions.

Hydraulic jacks are particularly suitable for situations where precise control of the lifting height is required or when working in a low space. They allow controlled movement and good stability. The special cranes for industrial machinery offered by Hefmec are designed specifically for demanding handling tasks.

The use of chain slings or wire rope hoists is justified in situations where longer-term support or controlled load transfer is required. The lifting capacity of these devices varies considerably, so it is important to choose the right size. Hefmec offers expert assistance in selecting the right lifting equipment for the needs of different industrial sectors.

When should you choose a wheeled forklift truck?

Wheeled transport equipment offers flexibility and efficiency in many situations. Wheeled solutions are particularly useful when loads need to be moved over longer distances or when there are frequent movements. They significantly reduce physical strain and speed up the transfer process.

Hefmec modular transport trolleys are ideally suited to a variety of platforms and loads. They can be customised to suit each project, taking into account the dimensions and weight of the load to be transported. Another advantage of modular trolleys is their adaptability to different tasks.

The quality of the floor has a major influence on the choice of wheeled equipment. On uneven surfaces, more rigid wheel solutions are needed, while on smooth surfaces, lighter wheels work well. Hefmec experts can help you assess which wheeled solutions are best suited to your specific environment, taking into account the load-bearing capacity of the floor and the quality of the surface.

How do I take occupational safety into account when choosing my forklift trucks?

Safety at work is of paramount importance when choosing transport equipment. The equipment must be both fit for purpose and comply with the safety regulations in force. Compliance with load limits is an absolute prerequisite for safe transport work.

Hefmec equipment is designed with safety at work as a priority. Stability is best ensured when the equipment is correctly sized in relation to the load to be moved. If necessary, a locking device can be designed into the trolley to ensure product stability.

Appropriate qualifications and training are also needed for the transfer work. Lifting equipment operators should be trained in the safe use of the equipment and in transfer techniques. Hefmec also provides training and guidance on the safe use of equipment, which is an essential part of overall occupational safety.

What special equipment is needed for moving into confined spaces?

Operating in confined spaces places special demands on the transport fleet. Compact lifting equipment such as low profile jacks or specially designed cranes are essential. Low-profile trolleys allow access to low spaces and under machinery.

Hefmec’s compact lifting equipment is designed specifically for challenging space constraints. They allow you to work efficiently even in spaces where conventional lifting equipment would not work. The company offers special solutions for narrow corridors, allowing safe working in confined spaces.

Route planning for mobile equipment is particularly important in confined spaces. Choosing the right equipment requires a careful assessment of the critical points along the transfer route. Hefmec experts will map the transfer route in advance and recommend suitable solutions for challenging access routes.

A quality forklift consists of a wide range of tools that allow you to safely move heavy machinery and equipment. Essential equipment includes durable transfer platforms, hydraulic jacks, winches and hoists. The safety standards and technical quality of this equipment are of paramount importance to ensure safety at work and to enable efficient working in different types of industrial environments.

What equipment is included in a quality forklift truck?

Moving industrial equipment requires the right equipment to ensure both safety and smooth operation. Hefmec’s comprehensive range of material handling equipment includes a variety of transfer platforms to safely transport machinery to its destination. Hydraulic jacks are indispensable for lifting work, while a range of winches allow controlled movement even in the most demanding conditions.

Lifting lines and chains are standard equipment and their quality should not be compromised. At Hefmec, we pay particular attention to the durability and safety of these tools. Working with quality forklift equipment is not only safer, but also much more efficient – often heavy machinery can be moved in a fraction of the time it would take with improvised methods.

How to choose the right transfer trays for machines of different weights?

The most important factor to consider when choosing a transport platform is, of course, the weight of the machine to be moved. For lighter machines of less than 5 tonnes, basic transfer platforms are suitable, while heavier machines require more robust equipment. The Hefmec range includes transfer platforms up to 50 tonnes, which covers the needs of most industrial customers.

In addition to the weight, the dimensions of the object to be moved and the position of the centre of gravity must be taken into account. Special solutions may be required for asymmetrical loads. If required, Hefmec transfer platforms can be combined with special features such as swivel castors or adjustable support legs.

The choice of substrate material also has a significant impact on its suitability. A steel chassis is durable and long-lasting, while aluminium chassis are lighter to handle. The flooring materials and thresholds in the transfer environment have their own requirements, which Hefmec’s experts take into account in the design.

What lifting equipment is necessary for safe foraging?

Safe forklift operations require a variety of different lifting equipment. Hydraulic jacks are the basic tool for lifting objects onto transfer platforms. The Hefmec range includes both low and high jacking models for different lifting needs. Chain pallets, on the other hand, allow precise lifting and transfer in situations where controlled movement is required.

Hoist lines are a key safety factor in forklift operations. They must comply with current EN standards and their load capacity markings must be clearly visible. Hefmec’s hoist lines comply with the requirements of the EU Machinery Directive and occupational safety regulations.

For more demanding transfers, hydraulic transfer cylinders or winches are often needed. These allow even heavy equipment to be moved in a controlled manner without jerky movements, reducing the risk of injury to both equipment and personnel. Safety features such as overload guards are always standard equipment on lifting equipment supplied by Hefmec.

How often should forklift trucks be maintained and inspected?

Regular inspection and maintenance of the dredging equipment is crucial to ensure occupational safety and equipment reliability. Hoisting lines and chains should be visually inspected before each use and more thoroughly at least once a year. Hydraulic equipment such as jacks and winches require maintenance approximately every 6-12 months depending on the amount of use.

The bearings and wheels on the transfer platforms need regular lubrication and condition checks. Hefmec’s maintenance services cover everything from periodic inspections of forklift trucks to corrective maintenance. We also offer equipment maintenance plans to ensure that maintenance is carried out on time.

Regular maintenance ensures a long service life of the equipment and reduces the risk of unexpected equipment failures in the middle of critical transport operations. Hefmec’s maintenance programme means that equipment that is covered by our maintenance programme will serve our customers for years longer than its unmaintained counterparts.

What additional equipment is needed for special fishing situations?

Special situations require special equipment. Low-profile jacks and specially designed transfer platforms are often required when operating in confined spaces. The Hefmec range includes, for example, turntables for turning heavy objects in a controlled and safe position.

Staircases and thresholds pose particular challenges in relocation work. For these situations, Hefmec offers special rollers and adjustable transfer ramps that allow thresholds to be crossed safely. On uneven surfaces, tilting cylinders and leveling platforms are required to keep the object to be moved stable.

For moving particularly sensitive equipment, we recommend using vibration-damped transfer platforms to protect the equipment during transport. Hefmec’s forklift accessories also include a range of lashing and locking systems to ensure the load remains in place throughout the transfer.

In large industrial projects, choosing the right maintenance tools is critical to ensure efficiency, safety and quality. Tools that are valued for their durability include hydraulic torque wrenches, pneumatic tools, special tools and advanced digital measuring equipment. These ensure accuracy, efficiency and reliability in demanding industrial environments, essential for the success of large projects.

Which industrial maintenance tools are particularly useful for large projects?

Large industrial projects require reliable and efficient maintenance tools that can withstand heavy use and ensure accurate results. Torque tools are a critical part of the industrial tooling portfolio, enabling the application of precise tightening torques on joints, which is vital for the safe operation of equipment.

Hydraulic tools provide superior power in situations where high torque is required to handle heavy components. Hefmec hydraulic service tools are designed to withstand heavy industrial use and ensure precision in the most demanding conditions.

Specialised tools, such as customised part handling equipment, are often essential for efficient project delivery. Hefmec has completed over 1000 tool projects in collaboration with users, ensuring that we know how to make tools safe and work smoothly.

Why are hydraulic torque wrenches essential in heavy industry?

Hydraulic torque wrenches are indispensable in heavy industry because of the powerful torque and precision they provide. In large industrial plants, such as power plants and process industries, there are many critical bolted joints that need to be tightened within precisely defined limits.

Hefmec hydraulic torque wrenches allow for smooth and precisely defined torque, which significantly reduces the possibility of human error. This is particularly important in safety-critical applications, such as pressure vessel connections and fastening heavy structures.

Hydraulic tools also have the advantage of being usable in confined spaces and can achieve very high torques. In wind turbines, for example, where precise torque is required for tower and rotor attachments, Hefmec hydraulic solutions have proven to be reliable and accurate.

How can pneumatic tools make industrial maintenance more efficient?

Pneumatic tools are an excellent choice for industrial maintenance work thanks to their durability, power and ease of use. Pneumatic tools do not require electricity, making them safe to use in areas where flammable materials or moisture are present.

The pneumatic tools offered by Hefmec are specifically designed for industrial maintenance, offering long life and low maintenance. A major advantage of these tools is their energy efficiency and durability in continuous use, making them ideal for industrial environments.

Pneumatic tools are widely used for assembly, tightening screws and bolts, and demolition work. Their use speeds up maintenance operations and reduces the physical strain on workers, improving both efficiency and safety. Hefmec’s pneumatic solutions are always designed to meet the needs of the user, ensuring optimal suitability for the maintenance task at hand.

How can special tools reduce downtime in industry?

Tailor-made special tools are key to minimising downtime in industrial plants. Standard tools are not always suited to the specific needs of industry, with customised solutions delivering significant time savings in maintenance and repair work.

Hefmec designs and manufactures special tools that are precisely tailored to the customer’s needs. For example, axle handling trolleys and spherical turning tables are examples of special tools that facilitate the safe and efficient handling of heavy components.

A concrete example of time savings is the case of one of our industrial customers, where a customised handling tool reduced turbine maintenance time by 30%, resulting in significant cost savings while reducing production downtime. The specialised tools also allow the work to be carried out by a smaller number of people, which improves safety and further reduces costs.

We always take into account the geometry of the piece and any special requirements, such as sensitive or vulnerable surfaces. If necessary, the gripping surfaces are protected with rubber.

The safe movement of heavy equipment can also be done efficiently without cranes by using specially designed handling equipment and the right working methods. Professional moving requires the use of suitable trolleys, skates and jacks that allow heavy equipment to be moved in a controlled manner, even in confined spaces. Careful planning, risk assessment and worker training are key. Properly implemented, the move is not only safe but also cost-effective for demanding industrial environments.

What are the most effective tools for moving heavy equipment without a crane?

Industrial heavy equipment can be moved safely and efficiently by using a range of specialised tools. Hefmec offers a wide range of transfer solutions specifically designed for demanding industrial environments.

Trolleys are one of the most efficient tools for moving heavy equipment. Hefmec axle handling trolleys are ideal for handling and moving heavy and awkwardly shaped pieces. They allow heavy shafts to be moved, lifted and turned with a single tool, significantly speeding up work processes.

Roller skates and transfer skates offer a flexible solution when heavy equipment needs to be moved in a controlled manner. In particular, they have the advantage of a low profile that allows heavy equipment to be placed underneath even in limited spaces. Transfer skates can have a load capacity of several tonnes, making them suitable for a wide range of industrial applications.

Hydraulic jacks and lifting aids complement the transfer equipment, allowing heavy equipment to be lifted and positioned to the exact height required. Hefmec’s product range also includes a variety of turntables and tipping platforms that allow containers and equipment of almost any shape to be turned quickly and safely.

Each transfer vehicle is designed for different applications, and the choice of the appropriate vehicle depends on the weight, shape and route of the equipment to be moved. Hefmec experts can help you select the right tools for each situation and size them to meet your needs.

How do you ensure safety at work when moving heavy equipment?

Moving heavy equipment always involves risks, and managing these is of paramount importance. Ensuring occupational safety starts with careful planning and risk assessment before starting the removal work.

Hefmec’s products are designed with safety first. All transfer equipment is equipped with the necessary safety features, such as locking mechanisms and safety valves. For example, locks are always designed into the trolleys to ensure product stability, minimising the risk of the equipment falling or tipping over.

Proper training of workers is essential for safety. All persons involved in the removal work must be trained in the correct use of the tools to be used and in safe working practices. This includes knowledge of how to plan a move, how to distribute loads, and how to deal with abnormal situations.

Agreed safety practices and protocols must be followed during the transfer work. These include, but are not limited to:

• Isolation and marking of the transfer area
• Use of personal protective equipment
• Clear communication between those involved in the transfer
• Regular inspection of transport equipment
• Compliance with load limits

Hefmec products can significantly improve safety at work, as they are designed to replace the most risky methods. All products undergo a certified design and manufacturing process to ensure their durability and safety under heavy-duty use.

What are the cost savings of alternative transmission methods?

When comparing the use of cranes with alternative transfer methods offered by Hefmec, the cost savings can be significant. Hiring or purchasing cranes requires a significant investment, whereas targeted transfer solutions can be precisely tailored to your needs.

Investment costs are usually significantly lower when specialised tools are chosen over cranes. For example, the cost of purchasing transfer cars and skates is only a fraction of the cost of a crane system. This is particularly important in premises where the installation of a crane would require structural modifications.

Savings in operating costs are achieved when:

• No need for a specially trained crane driver
• Lower energy consumption
• Lower maintenance and inspection costs
• No costs for periodic inspections of cranes

In the long term, overall cost-effectiveness will be a particular focus. Hefmec transmission solutions are designed to withstand heavy use over a long period of time, extending the life of the investment. In addition, the reduction of phase times thanks to efficient transfer equipment brings significant savings in production.

According to our customers’ experience, productivity improvements are one of the biggest sources of savings. When moves can be made more quickly and safely, employees can focus on value-added work. At the same time, production downtime and material damage are reduced, further improving cost-effectiveness.

What kind of spaces are best suited for Hefmec transfer solutions?

The diversity of industrial premises poses particular challenges for moving heavy equipment. Hefmec transfer solutions are designed to meet these challenges in a variety of environments.

Tight spaces are one of the most typical challenges in industry. Traditional cranes often require a lot of space both vertically and horizontally. Hefmec transfer solutions, such as low-profile transfer trolleys, work perfectly in confined spaces. These solutions allow heavy equipment to be moved, for example in machine rooms where space is limited.

Low room heights often limit the use of cranes. The alternative transfer methods offered by Hefmec do not depend on ceiling height, making them ideal for spaces where ceiling height is limited. This is particularly useful in old industrial buildings or basements.

Uneven and sloping surfaces present their own challenges. Hefmec designs its transfer solutions taking into account the load-bearing capacity of the floor and the quality of the surface. Transfer equipment can be equipped with load-balancing features to ensure safe transfer even on challenging surfaces.

We have delivered successful projects in many challenging environments. For example, at a site in the process industry, we carried out the transfer of a heavy container in a confined space using customised transfer trolleys and reversible tipping racks. The project was a great success without a crane and the customer achieved significant savings in both time and cost.

What to consider before starting to move heavy goods vehicles?

Careful planning is the key to a successful and safe heavy equipment transfer. Here is a comprehensive checklist for planning your transfer project:

1. Preparation and inspection of the transfer route:
   • Measure access routes and ensure adequate space
   • Remove obstacles and protect sensitive surfaces
   • Take into account possible thresholds and level differences
2. Ensuring the bearing capacity of the substrate:
   • Check the load-bearing capacity of the floor or soil along the entire route
   • Determine point loads at critical points
   • If necessary, reinforce the chassis with load-bearing plates
3. Selection and sizing of transport equipment:
   • Determine the exact weight and centre of gravity of the equipment to be moved
   • Choose the appropriate transfer equipment according to weight and shape
   • Pay attention to the specific characteristics and sensitive parts of the piece

Hefmec offers comprehensive engineering services to ensure the success of your relocation projects. If required, our experts will carry out an on-site inspection and draw up a detailed relocation plan. This includes the tools, methods and safety measures to ensure a smooth transfer.

It is also important to consider risk assessment at the design stage. We identify potential risk factors in advance and plan measures to manage them. This proactive approach has proven to be effective in preventing accidents.

Our customers value our expert advice, based on more than 1000 completed tool projects. When the customer knows the operating environment and we know the procedures to make the tools safe, the optimum result can be achieved.

Moving heavy objects in confined spaces requires specialised tools and careful planning. Efficient forklift tools are essential when handling heavy loads in places where space is limited. The use of correctly designed lifting equipment can significantly improve safety, save time and avoid damage to both the objects being moved and the environment. The success of lifting operations depends to a large extent on the suitability of the tools and the professionalism of their operators.

What are the most efficient forklift tools for tight spaces?

Working in confined spaces requires particular care when choosing tools. Chain hoists are excellent tools for confined spaces, offering high lifting power in a small size. Hefmec chain slings are designed to withstand heavy use and provide precise control when moving heavy objects.

Hydraulic cranes are another effective option in confined spaces. They provide precise and controlled lifting power and are often more compact than mechanical alternatives. Hydraulic systems can also be positioned away from the actual lifting point, making them particularly practical when working space is limited.

Specially designed transfer equipment, such as Hefmec’s axle handling trolleys, are tailored to meet the needs of challenging transfer operations. These trolleys allow heavy and awkwardly shaped pieces to be handled safely and efficiently, which is particularly valuable in confined spaces.

Tool	Suitability for confined spaces	Benefits
Chain mail	Excellent	Compact size, high lifting power
Hydraulic cranes	Good	Remote manoeuvrability, precise control
Handling trolleys	Excellent	Adaptability, versatility

How to plan the safe movement of heavy objects?

Careful planning of the recovery operation is the basis for safety. A thorough risk assessment should be carried out before each move, taking into account the challenges posed by confined spaces in particular. This includes mapping routes, identifying potential obstacles and ensuring the necessary clearance.

Hefmec’s experts offer comprehensive assistance in the preparation of wastewater treatment plans. Our experience from over a thousand tool projects ensures that we know the procedures that work to ensure a safe and smooth transfer operation. The planning phase also defines the necessary tools, personnel and safety protocols.

Safety considerations also include proper training of workers in the use of the forging tools used. This reduces the risk of accidents and ensures that the operation is carried out efficiently and professionally. If necessary, Hefmec will provide training on the correct use of the tools.

Why are professional forging tools worth the investment?

High-quality tools may seem more expensive at first, but their cost-effectiveness will show in the long run. The professional forging tools offered by Hefmec are designed to withstand heavy use for years, even decades. This long life makes them an economically sound investment.

Improved occupational safety is another major benefit. Appropriate tools reduce the stress and risk of accidents for workers, which in turn reduces sickness absence and related costs. They also speed up work processes, saving time and money.

The economic benefits of professional tools are also reflected in reduced breakdowns and maintenance needs. Hefmec’s high-quality tools are reliable and require less maintenance than cheaper alternatives. This reduces unexpected downtime and keeps production processes running.

What special solutions are available for very narrow spaces?

Innovative solutions are needed in very limited spaces. Hefmec has developed tailor-made systems to suit these challenging environments. For example, modular transfer systems can be assembled and disassembled in sections, allowing them to be used in very confined spaces.

One example is Hefmec’s spherical turning table, which allows heavy objects to be turned in a limited space. This tool is designed taking into account the geometry of the workpiece and any special requirements, such as sensitive or vulnerable surfaces.

Another example is the container tipper, which can turn almost any shape of container or receptacle easily, quickly and safely, even in tight spaces. These special solutions have proved invaluable in a number of challenging projects where traditional methods have failed.

Quality maintenance tools make a significant contribution to the operating costs of an industrial company by reducing downtime, extending equipment life and improving maintenance efficiency. Using the right tools reduces maintenance times, reduces the risk of damage to expensive parts and improves production reliability. Specialised, professional maintenance tools pay for themselves in improved productivity and longer uptime.

How do industrial maintenance tools affect a company’s operating costs?

In industry, every interruption in production has an immediate cost. Quality maintenance tools, such as the special solutions offered by Hefmec, directly reduce these costs by improving the efficiency of maintenance operations. When the tools are fit for purpose and durable, maintenance work is significantly accelerated.

A major cost factor is the lifetime of the equipment. Maintenance with the right tools extends the life of machinery by preventing damage caused by improper maintenance. For example, Hefmec-designed axle handling trolleys allow safe handling of heavy components without risk of damage.

Occupational safety is also an important factor affecting operating costs. Ergonomic and safe maintenance tools reduce accidents and sick leave. Hefmec tools are always designed with safety in mind, which translates into reduced insurance premiums and employee well-being.

The impact of high-quality maintenance tools is also reflected in energy efficiency. Well-maintained equipment consumes less energy, which directly reduces operating costs. Adjustments and maintenance carried out with precision tools ensure that equipment operates at optimum efficiency.

What are the rates of return on a quality maintenance tool investment?

Investing in quality maintenance tools typically yields an annual return of 15-30%, which is significantly higher than many other investments in a company. This return comes from a number of complementary factors, such as reduced downtime and lower repair costs.

Hefmec’s customer projects have shown that customised maintenance tool solutions can pay for themselves in less than a year. For example, one customer in the process industry reported a 22% reduction in maintenance costs in just the first quarter after implementing Hefmec tools.

The rate of return varies by industry. In the process industry, where downtime costs are very high, ROI can be as high as 40-50%. On the manufacturing side, ROI is typically in the range of 15-25%, depending on the criticality of the production lines.

The more expensive and complex the equipment, the higher the return on investment in maintenance tools tends to be. However, in Hefmec’s experience, the size of the investment is not the decisive factor – what matters is the suitability of the tools for the specific needs of the company.

How can an industrial company calculate the total cost impact of maintenance tools?

The calculation of the total cost impact starts with an inventory of the current situation. The company should document the time spent on maintenance, the duration and frequency of downtime and the costs of maintenance. This will serve as a benchmark for the post-investment situation.

Calculating direct cost savings is the simplest. These include:

• Reduced downtime × production hourly cost
• Labour time saved through accelerated maintenance × hourly labour cost
• Reduced spare parts requirements and equipment downtime

Calculating indirect savings is more challenging but equally important. These include improved production capacity utilisation, reduced quality deviations and extended equipment lifetime. Hefmec experts help customers model and quantify these benefits.

Life-cycle thinking is central to the calculation of total cost impacts. For example, Hefmec’s durable tools are designed for long-term use, which significantly reduces their annual cost impact compared to cheaper but shorter-lived alternatives.

When should a company upgrade its industrial maintenance tools?

The need to upgrade maintenance tools is evident as maintenance costs and downtime start to increase. This is a clear sign that current tools are no longer meeting needs or have become inefficient.

Another important update signal is feedback from maintenance staff. When installers report recurring challenges in performing maintenance, it’s time to review the suitability of the tools. Hefmec’s approach to tool design is rooted in listening to users – we have completed over 1000 tool projects in collaboration with users.

Technological developments are also an important driver for upgrading. New diagnostic tools and digital solutions can bring significant benefits to maintenance processes. Hefmec’s service portfolio includes both traditional mechanical tools and modern digital solutions that enable proactive maintenance.

It is advisable to schedule the update to coincide with production outages. This way, the introduction of new tools does not in itself cause additional downtime, and staff training can be organised efficiently. Hefmec offers expert support during the implementation phase to ensure a smooth transition to the new tools.

How can proactive maintenance and the right tools reduce unexpected production downtime?

Predictive maintenance is based on continuous monitoring of the condition of equipment and carrying out maintenance before faults cause production downtime. The right diagnostic tools are the cornerstone of this approach, allowing early detection of incipient problems.

Hefmec offers specialised tools to support a proactive maintenance strategy in many ways. For example, axle handling trolleys allow regular and safe inspection of critical components, helping to identify signs of wear before more serious problems arise.

Production downtime is also reduced by the speed with which maintenance can be carried out. With exactly the right tools, maintenance operations are significantly accelerated. Hefmec-designed tools always take into account the geometry of the part and any special requirements, making maintenance work smoother and safer.

A combination of predictive maintenance and the right tools can typically reduce unexpected production downtime by 30-50%. This has a direct impact on production efficiency, security of supply and company competitiveness.

Strategic use of industrial maintenance tools for cost management

A strategic approach is needed to use maintenance tools cost-effectively. This means taking a holistic view of how the tools affect the company’s production and maintenance processes and their costs.

Hefmec’s vision is based on a deep understanding of industrial processes. We know that properly selected maintenance tools are not just a cost, but a strategic investment that improves competitiveness. That’s why we always design our tools to meet our customers’ needs.

Practical steps to improve cost-effectiveness start with analysing maintenance processes and identifying bottlenecks. Then it is possible to determine which tools will bring the greatest benefits. Hefmec experts help with this analysis and tailor tool solutions to meet the customer’s exact needs.

Finally, it is important to monitor the impact of investments and measure the benefits achieved. This will enable continuous improvement and ensure that investments in maintenance tools deliver maximum benefits. It is our responsibility to ensure that your tools work and help you achieve your business goals more effectively.