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Cleanroom design for pharmaceutical projects

The importance of cleanrooms in the pharmaceutical industry

Cleanrooms are a critical part of the pharmaceutical industry’s production processes. They provide a controlled environment where airborne contaminants such as dust, micro-organisms and chemical vapours are kept to a minimum. This is particularly important in the manufacture of pharmaceuticals and biotechnology products, where even small contaminants can affect product quality and safety.

Our expertise in cleanroom design ensures that facilities meet the most stringent standards, such as ISO 14644 and GMP (Good Manufacturing Practice), which not only guarantee product quality, but also protect workers and the environment from potential harm.

Basic design principles

The design of cleanrooms needs to take into account a number of factors, such as ventilation, pressure differentials, material choices and ergonomics. The design of ventilation is particularly important as it directly affects the cleanliness of the room. Airflow control and filtration systems must be designed to minimise the risk of contamination.

Material choices are also key. We only use high-quality, easy-to-clean and durable materials that meet the requirements of the pharmaceutical industry. Taking ergonomics into account at the design stage improves worker well-being and efficiency, which in turn increases production quality and safety.

Hygienic environment and cleanability

A hygienic environment is an essential part of cleanroom performance. Cleanability must be taken into account at the design stage in order to keep the facilities clean and free of contamination. This means smooth, seamless surfaces and easily accessible areas that can be effectively disinfected.

Our design process ensures that all cleanroom components, such as walls, floors and ceilings, are easy to clean and can withstand repeated disinfection. This significantly reduces the risk of contamination and improves the reliability of production processes.

Documentation and certification

In the design and construction of cleanrooms, documentation is as important as the technical implementation itself. All stages of design, material selection and testing are carefully documented to ensure compliance. This documentation is also an essential part of the facility certification process.

Our documentation practices meet all necessary standards, including CE marking and FDA requirements. This ensures that cleanrooms are safe and work as designed. Certification is an important part of quality assurance and gives our customers confidence in the performance of our facilities.

Ergonomics and usability

Ergonomics and usability are key factors in the design of cleanrooms. Well-designed workspaces improve worker efficiency and reduce work-related injuries. This is particularly important in the pharmaceutical industry, where precision and repetitive movements are commonplace.

Our design process takes into account the needs of employees and the way they work. We use ergonomic solutions such as adjustable workstations and easily accessible storage areas to improve comfort and efficiency. This not only improves the well-being of workers, but also enhances production quality and safety.

Comprehensive project management

Cleanroom projects are complex and require careful planning and coordination. Our approach is holistic, which means that we take care of all phases of the project, from planning to implementation and commissioning. This ensures that the project proceeds smoothly and on schedule.

Our project management covers all aspects, including budgeting, scheduling, risk management and quality assurance. We use modern project management tools and methodologies that enable effective monitoring and reporting. This gives our clients full visibility of project progress and ensures that the end result meets expectations.

Whether you have a big or small production engineering problem, we can solve it. Contact us on +358 9 388 2050 and tell us your needs. Let’s create a more efficient future together.