What is a strength calculation?
Strength calculations are a key part of structural design, where the durability and reliability of structures and components under different operating conditions are assessed. It ensures that structures can withstand the loads and stresses placed on them without damage or failure. The aim of strength calculation is to optimise material use and minimise costs while maintaining safety and performance. This is done by calculating various loads, such as static, dynamic and thermal loads, and evaluating the ability of the material and structure to withstand these loads.
Structural analysis often uses computer-aided methods, such as elementary methods (FEM), which allow accurate and complex analyses. These allow engineers to simulate the behaviour of structures under extreme conditions and develop solutions that improve product durability and safety.
How to interpret the results of a strength calculation?
Interpreting the results of a strength calculation is an essential part of engineering, as it directly affects design decisions and the quality of the final product. When interpreting the results, it is important to understand what the different load and stress modes mean in practice. Results are often presented in the form of stress diagrams or curves that show how different parts of the structure react to loads.
To draw the right conclusions from the results, you need to understand terms such as yield strength, ultimate strength and fatigue limit. The yield strength tells you when a material starts to permanently deform, while the ultimate strength is the limit beyond which the material will break. The fatigue limit is critical, especially for structures that are subjected to repeated loads, such as machine parts or bridges.
It is important that the results are interpreted by experienced professionals who can combine theoretical knowledge with practical experience. This will ensure that the design of the structures is both technically and economically sound.
Most common errors in interpreting results
One of the most common errors in interpreting strength calculation results is making unrealistic assumptions about loads or material properties. This can lead to over-optimistic estimates of the durability of the structure, which can pose serious safety risks. It is also important to avoid over-reliance on numerical results from calculation software without critical evaluation.
Another common mistake is over-interpreting results without sufficient understanding of the actual operating conditions of the structure. This can lead to unnecessarily complex or costly solutions. Interpretation should also pay attention to the definition of boundary conditions and how they affect the design of the structure.
Errors can be avoided by making sure that all input data are as accurate as possible and that any uncertainties are taken into account when examining the results. Working with experienced engineers can help minimise errors and improve the quality of the design process.
Strength of Materials software and its use
Today, a wide variety of software is widely used to perform strength calculations, making the process easier and more accurate. Popular software such as Ansys, Abaqus and SolidWorks Simulation offer a wide range of tools for analysing complex structures. These software tools allow detailed simulations to be run, helping engineers to better understand the behaviour of structures in different situations.
However, using the software requires solid theoretical knowledge and experience to interpret the results correctly. The software offers the possibility to visualise stresses and deformations, which makes it easier to identify and correct potential problems. They also enable a fast design process, which is important when project schedules are tight.
At Hefmec, we specialise in providing accurate and reliable strength calculation services that help our customers optimise their structures and avoid costly design errors. Our experts use advanced software and methodologies to ensure that design solutions are both technically and economically optimal. Find out more about our services.