There are several alternative methods for moving heavy machinery without a crane. The most effective of these are hydraulic jacks, industrial rollers, skid steers, winches and low transfer carriages. These solutions allow equipment weighing up to several tonnes to be moved in a controlled manner in industrial premises or on construction sites. With the right tools and expert planning, even the most difficult moves can be carried out safely and efficiently.
How heavy can a machine be moved without a crane?
Several effective methods have been developed for moving industrial machinery and heavy equipment, avoiding the need for a crane. In industrial maintenance and production line modifications, mastering these techniques is of paramount importance.
Hydraulic jacks allow heavy equipment to be easily lifted into the air, followed by the placement of transfer rollers or rails under the machine for controlled movement. Air cushion systems create a thin layer of air underneath the machine, which significantly reduces friction and makes moving lighter.
Traction devices such as winches or chain slings can be used to produce controlled traction, allowing a machine weighing up to several tonnes to be moved precisely to the desired position. Hefmec experts recommend combining these techniques to achieve the best results.
Low transfer trolleys are an excellent solution, especially for indoor transfers, as they distribute the weight of the machine over a wider area while protecting the floor surface. Maintenance work is greatly enhanced when the correct transfer techniques are selected for the site.
What tools and equipment are needed to move heavy machinery?
The right tools and equipment are needed to move machinery successfully. Hydraulic jacks are the basic tools used to lift heavy equipment into the air for installation or other operations. They have lifting capacities ranging from a few tonnes to hundreds of tonnes.
Industrial rollers or transfer roll containers allow controlled movement along the floor surface. These specially manufactured rollers are designed to carry heavy loads and withstand the challenges of an industrial environment. Hefmec supplies high quality transfer rollers that perform reliably even under demanding conditions.
Sliding mats reduce friction between the machine being moved and the chassis, while chain carriers and winches allow precise pulling in the desired direction. In special cases, air cushion systems provide a virtually frictionless transfer, which is particularly useful for sensitive equipment.
Hefmec’s maintenance and repair services also include custom-designed special tools, such as axle handling trolleys and tank dump trucks, which significantly enhance the efficiency of maintenance work.
What are the most efficient methods for moving industrial machinery indoors?
Moving machinery indoors poses particular challenges due to limited space, floor load-bearing capacity and the size of doorways. Low transfer carriages are an excellent solution for indoor applications, as they distribute the weight of the machine over a wider area, reducing the pressure on the floor surface.
Modular transfer systems allow the machine to be moved in tight spaces and through narrow doorways. These systems can be customised as required, making them highly flexible for machines of different sizes and shapes.
In Hefmec’s experience, pre-planning is key for indoor moves. Accurate measurements, mapping the transfer route and ensuring the load-bearing capacity of the floor are an essential part of a successful transfer project. We have carried out demanding indoor relocations at many industrial sites and have developed methods to minimise production downtime.
Careful methodological design can often combine different steps and make the whole fumigation process more efficient. This approach is one of the strengths of Hefmec’s maintenance services.
How do you ensure safety when moving heavy machinery?
Safety is the most important aspect of moving heavy machinery. A comprehensive risk assessment must be carried out prior to each move to ensure that potential hazards are identified and properly prepared for. This includes an assessment of the transfer route, the tools to be used and the skills of the personnel.
Hefmec adheres to strict safety standards in all its maintenance work. We only use certified and regularly inspected work equipment with a sufficient capacity for the load to be moved. Safety margins are always important to minimise risks.
Proper use of personal protective equipment and clear communication practices during the transfer work are essential. Moving operations are carefully planned so that workers can perform their tasks ergonomically correct without unnecessary risks.
We always design special tools with safety in mind and provide clear instructions for use. This approach reduces the risk of accidents and improves the safety of the working environment in the long term.
Why is it worth using a professional to move heavy machinery?
Moving heavy machinery is a demanding job where professional skills and experience are invaluable. Using professionals such as Hefmec ensures that moving jobs are planned and carried out efficiently, safely and cost-effectively.
The advantages of using professionals are clear: they have the right tools and equipment, designed specifically for moving heavy machinery. This significantly reduces the risk of damage to both the machine being moved and the building.
Experience from similar projects means that a professional can identify potential problems in advance and be prepared for them. This saves time and money by avoiding unpleasant surprises and delays.
Liability issues and insurance are also important considerations. A professional operator will have adequate insurance to cover any potential damage. Hefmec experts take full responsibility for their work, giving the client peace of mind at every stage of the project.
Efficient planning and implementation of heavy equipment transfer with Hefmec
Hefmec offers comprehensive maintenance and repair services, including heavy machinery relocation as part of a broader service package. Our expertise is based on years of experience in demanding industrial projects and innovative solutions to make our customers’ operations more efficient.
Our services include method planning, design and delivery of the necessary tools on a turnkey basis, as well as operating and maintenance instructions. We also offer guided commissioning and, if required, supervision of installation and project management.
Our customers value our ability to solve the most demanding industrial problems and our commitment to projects. While others talk about months, we talk about days. You can outsource all your maintenance and servicing tools to us with a single contract, greatly simplifying your operations.
Hefmec experts are on hand to help with all your heavy machinery moving needs. Our agile working methods and open culture ensure that we find the right solution for your needs quickly and cost-effectively. Contact us and tell us about your challenges – we’ll solve them together.
