Why is regular maintenance important?
Regular maintenance and inspection are vital to ensure the safety and functionality of lifting equipment. Lifting equipment such as scissors, hoists, hoist frames and cradles are subject to constant wear and tear, which can lead to failures and incidents if not properly maintained.
By regularly servicing your lifting equipment, we can extend its life and ensure that it works optimally. This not only improves work efficiency, but also reduces the risk of accidents and ensures worker safety.
In addition, regular maintenance helps to detect potential faults and wear early, so that they can be repaired before they cause major problems. This preventive approach saves time and money in the long run.
Step-by-step instructions for the inspection of lifting accessories
The first step in inspecting lifting accessories is a visual inspection. Check all visible parts, such as chains, linen, hooks and attachment points, for any damage, wear or rust. Pay particular attention to weld seams and joints.
Next, carry out an operational audit. Test the moving parts of the lifting accessory, such as the jaws of the lifting scissors or the grab jaws of the cradle, to ensure that they move smoothly and without resistance. Also check that all locking mechanisms function correctly.
Finally, check the documentation of the lifting accessory. Make sure that all maintenance and inspection records are up to date and that the lifting accessory is CE marked and meets all the requirements of the Machinery Directive.
How often should lifting equipment be serviced?
The maintenance interval for lifting equipment depends on the frequency and conditions of use. In general, we recommend that lifting equipment is visually inspected before each use and more thorough maintenance is carried out at least once a year.
If lifting accessories are used in particularly demanding conditions, such as corrosive environments or for lifting very heavy loads, the maintenance interval should be shortened. In such cases, a thorough inspection and maintenance may be necessary up to quarterly.
It is also important to follow the manufacturer’s maintenance instructions and recommendations. Lifting accessories supplied by Hefmec always come with instructions for use and maintenance to help determine the appropriate service interval.
Common mistakes and how to avoid them
One of the most common mistakes in the maintenance of lifting equipment is failure to carry out maintenance or doing so incorrectly. This can lead to serious safety hazards and premature wear of the equipment. Always ensure that maintenance is carried out carefully and in accordance with the instructions.
Another common mistake is overloading lifting equipment. Each lifting accessory has a defined maximum load that must not be exceeded. Overloading can cause damage to the equipment and lead to hazardous situations. Always check the maximum load of the lifting accessory before use.
The third error is the use of lifting equipment in the wrong circumstances. For example, lifting scissors should not be used in corrosive environments without proper protection. Always choose the right lifting equipment and make sure it is suitable for the conditions of use.
Expert tips for safe use
Firstly, make sure that all persons using lifting equipment are properly trained. Training will help them understand the importance of correct use and maintenance of the equipment, reducing the risk of errors and accidents.
Secondly, always use lifting accessories for their intended purpose. Do not attempt to modify or use the equipment in a way for which it was not designed. This can lead to damage to the equipment and dangerous situations.
Third, keep your lifting equipment clean and in good condition. Regular cleaning and maintenance will help to keep the equipment in good working order and prolong its life. Use only the cleaning and lubrication products recommended by the manufacturer.
What to do if you discover a fault in your lifting accessory
If you discover a fault in a lifting accessory, stop using it immediately and mark it with a ‘no-use’ sign. This will prevent others from using the defective equipment and reduce the risk of accidents. Immediately report the fault to your supervisor or maintenance staff.
Next, check the documentation of the lifting accessory to see if the fault can be repaired on site or if the equipment needs servicing. Lifting accessories supplied by Hefmec always come with a service manual to help you diagnose and repair the problem.
If the fault is serious or you are not sure how to fix it, contact a specialist. Hefmec offers its customers a lifetime warranty, so you can be confident that your equipment will be repaired professionally and quickly.
