A fixed lifting beam is the best solution in a production environment where the items to be lifted are of constant weight and size, the lifting paths remain the same and lifting is repetitive. This lifting beam solution is particularly suitable for production lines that regularly handle the same type of pieces such as pipes, cylinders or concrete elements. The simplicity of the fixed lifting solution provides maximum safety and reliability for demanding industrial lifting applications.
Fixed lifting beam as a production enhancer
In a modern production environment, a correctly selected lifting beam solution is a key factor in both production efficiency and occupational safety. Fixed lifting beams have proven to be particularly effective when the production process regularly handles similar pieces.
Industrial lifting always requires careful planning and the right choice of lifting equipment. The fixed lifting beam represents a simple but effective solution that minimises human error and speeds up lifting operations. With the lifting points already set at optimal positions, workers do not need to spend time adjusting or measuring.
The production lifting solution has a direct impact on lead times and the smooth flow of materials. Hefmec lifting equipment is always designed to meet the specific needs of the customer, ensuring optimum performance in the specific production environment. Customized FixedBeam lifting beams allow lifting from 1 ton up to 200 tons, covering the majority of industrial lifting needs.
Which production processes benefit from a fixed lifting beam?
A fixed lifting beam is the optimal choice for production processes where similar pieces are handled repeatedly. It is particularly suitable for the precast industry, pipe manufacturing, the steel industry and concrete product plants where the dimensions and weights of the pieces to be lifted remain constant.
Repeated lifting is a key criterion for choosing a fixed lifting beam. When the same lifting operation is carried out dozens or hundreds of times a day, fixed lifting points speed up the work significantly. Workers quickly learn the routine, reducing errors and improving safety.
Fixed loads and regular lifting routes make the fixed lifting beam an efficient solution. For example, in a precast concrete factory, where a certain size of beam or slab is always lifted, a fixed crane solution allows fast and safe transfer from casting to storage or transport.
The layout of the production environment has an essential influence on the choice of the lifting beam solution. A fixed lifting beam works best when lifting points and transfer routes are predefined. This allows the entire production line to be optimised around the lifting operations.
What is the difference between a fixed and an adjustable lifting beam?
The main difference between a fixed and an adjustable lifting beam is the positioning of the lifting points. In a fixed beam, the lifting points are permanently located at defined points, whereas in an adjustable beam they can be moved to different points along the beam as required.
The advantages of fixed lifting beams are highlighted in particular by their simplicity and speed of use. Once the lifting points are in place, the lifting operation can start immediately without any adjustments. This reduces the possibility of human error and speeds up production.
Durability is another major advantage of fixed lifting beams. Without moving parts, the structure is simpler and more durable. The fixed crane solution requires less maintenance and offers a longer service life in demanding industrial environments.
| Feature | Fixed lifting beam | Adjustable lifting beam |
|---|---|---|
| Access speed | Very fast | Requires adjustment time |
| Flexibility | Limited to certain dimensions | Suitable for pieces of different sizes |
| Sustainability | Excellent | Good |
| Maintenance needs | Minimal | Regular |
| Security | Maximum | Good when used correctly |
The flexibility of adjustable lifting beams is an undeniable advantage when handling pieces of different sizes. The OptiBeam range of adjustable lifting beams allows for quick adaptation to different lifting situations, which is valuable for versatile production.
How is a fixed lifting beam designed to meet your needs?
The design process for a fixed lifting beam always starts with a thorough needs assessment. We analyse the dimensions, weights and centres of gravity of the items to be lifted, as well as the specific requirements of the production environment. This ensures that the end result is perfectly suited to its intended use.
The load analysis is a critical step in the design process. We determine the structure and materials of the lifting beam based on the maximum loads and operating conditions. Safety factors are calculated according to standards, but we often use even higher factors than required to ensure absolute safety.
The definition of the lifting points is done in cooperation with the customer. We optimise the positions of the lifting points so that the load is evenly distributed and the lifting is safe. We also take into account any asymmetries of the object to be lifted and the position of the centre of gravity.
The specific characteristics of the production environment influence the design. For example, high temperatures, chemicals or outdoor use place special demands on materials and coatings. A fixed lifting beam is tailored to withstand the specific conditions in which it will be used.
Our manufacturing process is fast and flexible. Once the plans are approved, we efficiently manufacture the lifting beam in our own production facilities. Our lifetime guarantee is a testament to our confidence in the quality and durability of our products.
Key factors in choosing the right lifting beam solution
Choosing the right lifting beam solution is based on several key criteria. The requirements of the production environment largely determine whether a fixed or adjustable lifting beam is the better option. We always analyse the whole picture, taking into account both current and future needs.
Lifting density is a crucial factor in the choice. When lifting similar items on a continuous basis, a fixed lifting solution is almost invariably the most efficient. The savings in time and labour costs are significant compared to continuous adjustment.
Load types directly influence the choice of lifting beam solution. Standard sized tubes, beams, elements and other regular pieces are ideal for a fixed lifting beam. Pieces of different sizes and shapes, on the other hand, require the flexibility of an adjustable solution.
Safety considerations are always paramount when choosing a lifting beam solution. A fixed lifting beam minimises the possibility of human error by eliminating the need to adjust the lifting points. This is particularly important for heavy lifting and in situations where a mistake can have serious consequences.
A production lifting solution is an investment that will affect daily operations for years to come. That’s why it’s important to choose a partner with a deep understanding of your industrial lifting needs and the ability to deliver tailored, sustainable solutions. Whether it’s a fixed FixedBeam or an adjustable OptiBeam lifting beam, Hefmec experts can help you find the right solution.
