Technical calculation is an important tool that significantly improves productivity in different industries. It allows you to make accurate and reliable analyses, helping you to optimise production processes, reduce costs and improve product quality. With technical calculation, you can make informed decisions and anticipate potential problems before they occur.
Basics of technical calculation
Engineering computing covers a wide range of mathematical and physical methods used in engineering and manufacturing technology. It includes strength calculation, flow calculation and temperature calculation. These calculation methods are used to analyse and optimise the behaviour of machines and structures and predict their behaviour under different conditions.
Engineering calculations are often based on computer-aided simulations and modelling, which allow complex systems to be studied. These tools allow you to assess, for example, how materials behave under load or how fluids flow in pipelines. This knowledge is valuable when designing new products or improving existing processes.
Technical calculations also help you ensure that the solutions you design meet safety and quality standards. This is particularly important when it comes to critical components or systems where malfunctions can pose significant risks.
Modern computational methods use finite element methods (FEM) and finite volume methods (CFD) to break down complex geometry into smaller parts. This allows accurate solutions to be found even in the most challenging cases. For example, you can analyse how heat is transferred in a material or how a structure reacts to dynamic loads.
How does technical calculation affect productivity?
Technical calculation improves productivity in many ways. Firstly, it enables the optimisation of production processes. When processes are optimal, they consume fewer resources and produce less waste. This leads directly to cost savings and improves the competitiveness of your business.
Secondly, technical calculation helps to anticipate and prevent potential problems. For example, strength calculations help you identify structural weaknesses before they cause failures or accidents. This reduces downtime and improves the availability of production lines.
Thirdly, technical calculation allows you to improve the quality of your products. Through accurate analyses, you can ensure that products meet stringent quality requirements and perform reliably under different operating conditions. This increases customer satisfaction and reduces the number of complaints.
Technical calculation also significantly speeds up the product development process. Virtual prototypes allow you to test different design options without the need for expensive physical prototypes. This saves time and money, while giving you a better end result. For example, you can optimise the shape of a component in terms of weight and strength, or find the optimal flow channel geometry.
In addition, engineering calculations help to understand the physical limitations of processes. When you know where the limit lies, you can work safely close to the optimum operating point without risk. This maximises efficiency and productivity.
Best practices in the use of technical computing
It is important to use the right tools and methods to make use of technical calculation. This requires that the company has up-to-date software and hardware to enable accurate and reliable analysis. It is also important that staff are trained to use these tools effectively.
Another important factor is cooperation between different departments. Technical calculation is not just a tool for engineers, but its results can be widely used throughout the organisation. For example, production, quality control and product development departments can all benefit from the information generated by technical calculation.
Thirdly, it is important that the results of the technical calculation are properly documented and shared. This will ensure that all parties are aware of the analyses carried out and the decisions taken on the basis of them. Good documentation also helps to assess afterwards how well the solutions adopted have worked in practice.
Model validation is an essential part of a reliable technical calculation. You compare the results of your calculation model with real measurement results or known analytical solutions. This ensures that your model gives the right results and that you can trust its predictions.
A systematic approach helps avoid mistakes and improves the quality of results. You start with simple models and gradually increase the complexity. This makes it easier to detect and correct errors. At the same time, you will better understand which factors have the biggest impact on your results.
Regular training and updating of skills is essential. Technical computing is evolving rapidly, with new methods and tools constantly opening up new possibilities. By investing in the skills of your staff, you will get the most out of the tools you use.
Future prospects for technical calculation
The importance of technical calculation is likely to grow in the future. With digitalisation and the Industrial Internet of Things (IoT), more and more data will be available for analysis. This will enable more accurate and comprehensive analyses, which in turn will improve the quality of decision-making.
In addition, emerging technologies, such as artificial intelligence and machine learning, offer new opportunities for technical computing. These technologies can help you, for example, to predict equipment failure and optimise maintenance operations more accurately. This reduces downtime and improves the availability of production lines.
Cloud computing is revolutionising the accessibility of technical computing. You can access powerful computing resources on demand without a large investment in your own hardware. This makes advanced computing methods economically viable even for smaller businesses.
Real-time simulation will become possible as computing power improves. You can monitor and optimise processes continuously during production. This enables dynamic optimisation that automatically adapts to changing conditions.
The digital twin seamlessly combines the physical world and simulations. This allows you to test changes virtually before implementing them in the real world. At the same time, you can monitor the real state of your equipment and anticipate maintenance needs more accurately.
Hefmec is committed to staying at the forefront of technical computing developments and using the latest technologies for the benefit of our customers. We have the ability to solve the most demanding industrial production problems and always take full responsibility for our work. If you are interested in improving your productivity through technical calculation, please contact us and let us know your needs. Together, we can design and implement solutions that will take your production to the next level.
